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Reliability And Preventive Measures Of PCBA Products
Jun 16, 2017

  Reliability and preventive measures of PCBA products

  The failure probability of most PCBA products is divided into three stages: early fault period, accidental failure period (service life) and loss failure period. However, if the three-stage tub curve of the PCBA product failure rate is all displayed in the client's use, this will be what the designer and manufacturer are unwilling to see. At the same time, it is also the source of dissatisfaction and complaining about the product, so the goal of reliability is to change the trend of the tub curve and the phase of the fault, all the methods of reliability engineering are all kinds of technical design, analysis and testing which are carried out around the transformation of the bathtub curve.

  I. What is reliability

  Reliability Engineering is the study of PCBA product defects or failure of the occurrence and development of the law, in order to resolve defects and fault prevention and correction, so that the failure or defects do not occur or as little as possible. The specific performance of the following three parts:

  1, reduce and eliminate the early failure of the client.

  2, to extend the accidental failure period and minimize accidental failure, at the same time through the improvement of prevention and maintenance to reduce accidental failure.

  3, the tub curve is transformed into an approximate linear shape and the fault is as low as possible, delaying the increase of the failure rate.

  There are generally different reliability methods at each stage of the product lifecycle, and the inverter is briefly described below.

  II. Prevention of early fault period

  Early failure is the product in the initial use of the product failure. The main reason is the PCBA design and manufacture of defects, such as improper design, material defects, processing defects, improper installation and adjustment, resulting in a short period of time after the product has been put into use.

  The reliability engineering test can be used to prevent the early failure of the design, process, and components of the inverter products.

  1 from the design of the circuit and the selection of components to start, to import the PCBA each device to ensure that the performance parameters to meet the design requirements, and then in strict accordance with the feed system standards for reliability testing, screening of high-quality components and suppliers.

  2 each step of the PCBA production process, we all have a corresponding reliability test to verify its effectiveness and completeness, such as the soldering of the tin furnace of the PCBA, the assembly process of each component we will pass the temperature impact test: 85 test, mechanical vibration and impact test methods to screen.

  2 runs the database through its powerful inverter collection worldwide, design the most suitable environmental stress screening test (such as high temperature stress, low temperature stress, high temperature and humidity stress, temperature and moisture cyclic stress, cyclic salt spray test, simulated solar radiation test, etc.), reliability development test and reliability growth test, etc.